Different Types of Water Softener

The modern water softener is a appliance (usually domestic) which contains a ion exchange resin to remove hardness minerals from the hard water supply.

The removal of these minerals from the water eliminates limes scale and scale of any kind in the hot water system and other systems that use water such as showers, sinks, baths and even washing machines and domestic appliances.  This can prolong the appliances life.

Although the basic principle has been used for many years, the design of the equipment, the materials and the sophistication of the control mechanisms have developed enormously.

Most models of water softener have three basic components:

  • ibc_home_productsResin tank this contains the ion exchange resin
  • Brine tank (which contains salt which is dissolved to form brine). It is the brine tank which is the external ‘cabinet’ of the softener and so determines the size of the softener and although the dimensions may vary many can conveniently be installed under the kitchen sink.
  • Control head. As its name would suggest the control head contains the mechanism which decides when the regeneration process will take place and this controls the operation of the valves during regeneration.

In most modern compact softeners, the resin tank is usually located inside the brine tank. If this is not possible the design of the cabinet ie: the brine tank, makes them acceptable as free standing equipment wherever it is most suitable for them to be installed.

Basically, there are two types of water softener: single tank and twin tank.

industrial_water_softeners_rangeHowever, there is increasingly sophisticated control systems which correspondingly provide increased economy of salt and water usage. 

Single Tank

This type of tank is the most common and employs one single tank of resin.

When the process of the resin is regenerated, the tank is taken out of service and a bypass valve opened. Only hard water is produced during the regeneration process, which normally takes between 30 to 60 minutes and, in order to minimise the likelihood of hard water being used, the regeneration is usually programmed to occur during the night.

The simplest of  units operates on a time controlled basis and ensure that soft water is always available, the interval between regenerations will be underestimated rather than overestimated.

Depending upon the hardness of the water supply, the capacity of the softener and the number of people in the residence, the number of days that the unit will operate is calculated. The required frequency is determined and then the unit will regenerate the appropriate amount.

The timer controlled softener will regenerate at the pre-set number of days regardless of the volume of water used. If water usage is low, because, for instance, one or more of the residents is away, there will be significant residual capacity at the time of regeneration, which is arguably wasteful of salt and regeneration water says http://www.watersoftenersnow.org/. Similarly, if there is an increase in usage of water, the capacity could be exceeded at the pre-set number of days and the water would go hard towards the end of the cycle. It is also advisable that the unit is switched off if no water is to be used for a period of time e.g. holidays. A timer is the simplest form of control and is generally the cheapest.

A volume-controlled softener will regenerate when a pre-set volume of water has been used (softened), regardless of the number of days this takes. This is to avoid under – or over – regenerating the softener when demand varies.

Some control systems use a microprocessor to monitor daily water usage and predict daily variations – such as washday – and ensure that regeneration takes place on the optimum night, this means that softened water is always available and also saves on salt and water used during regeneration.

With these control systems, there is often still some unused capacity when the regeneration is initiated. A further degree of sophistication can be incorporated using a technique called “proportional brining”. This measures the actual quantity of water used before each regeneration and controls the amount of brine used for that regeneration so that it is just sufficient to restore the resin capacity, this results in the most efficient use of salt and water.

Twin Tank

water-softnersA twin tank system uses two resin tanks rather than one. Usually, one is in service and the other on standby. The flow through the softener is monitored so that, when the “on-line” tank is exhausted, the control system swaps flow to the other tank and regenerates the one taken out of service. In this way, soft water is available even during regeneration, so the system continues to swap from one tank to the other, regenerating as and when necessary at any time of the day. Because the system only regenerates on volume, the total capacity of the resin is fully used for each service cycle giving optimum salt and water usage efficiencies. 

Non-electric Softeners

9652445Most units use electrically operated valves and timer or microprocessor. However, some manufacturers eliminate the need for an electric power supply by using a non-electric control head. They use water flow to monitor the volume of water used and use water pressure and flow to operate the valves in the control head. 

Review

Most, if not all, water softeners use the same process. The model you buy would very much depend on your budget, large or small, as a lot of water softening models have differing capacities. Do you want simple or more programmable? The lifespan will depend on the model, how it is used and frequency of use but typically the lifespan of a water softener would be between 10-20 years.